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Old 11-20-2009, 01:37 AM   #1
lowsquire
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Unhappy Think Im going to be sick. brand new flathead siezed.

I feel very Ill.

my engine, after starting for the first time after a very costly and protracted rebuild, has now Locked up. something is way wrong in there.

I got it running two days ago, it basically fired straight up, ran at 2500 for about 15 mins to break in the cam, all good..then let it idle, had a mechanical noise i couldnt put my finger on, thought maybe a lifter had wound loose? any way let it cool, retorqued heads, restarted, and the noise seemed to have gone, ran it for ten or so minutes a couple of times, moved back and forth to check the clutch, all AOK.
Have started it twice today, and actually driven it on and off the hoist to fix a brake leak. it sounded brilliant, and revved up real nice..(lightened flywheel)

anyway, went to start it about an hour ago, starter just goes clunk. thought the starter might be shitty (i rebuilt it myself, so always a little dubious on my electrics skills!?) pulled it out, all fine. with a 15" shifter on the crank nut i cant budge the engine. Fuck. I feel so rotten right now.
pulled the plugs thinking maybe a massive coolant leak caused a hydraulic lock, nope, all dry.

This is a '39 Merc 239 motor, basically stock, mild cam, new pistons ,crank ground, all good stuff and everything double checked on assembly..it turned over beutifully at all stages of assembly, and ran Great for around an hour all told, now its locked solid.

anyone have any words of wisdom before i pull my 90% finished 32 roadster into a pile of pieces again....

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Old 11-20-2009, 01:56 AM   #2
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Default Re: Think Im going to be sick. brand new flathead siezed.

Oil pressure while it was running?
Is there oil in the crank case?

.
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Old 11-20-2009, 02:02 AM   #3
lowsquire
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Default Re: Think Im going to be sick. brand new flathead siezed.

Yeh oil pressure was excellent, read up to 80 PSI on a cheapo guage i got just to start it, I doubt this gauge is accurate, but lots of pressure anyway.have settled down a little bit now, will pull the sump and look at the mains and big ends..

The Mains were checked at 2.5 thou, and when i final assembled the engine you could spin it nicely with your hand before the pistons/rods went in, and i preassembled all the rods on the crank, and burnished the bearings with scotchbrite until they all felt even with only a small amount of drag as the rods fell, which is correct to all the info on full floaters i could find..rods were resized to the largest factory ID .. basically I did all I could to ensure the bottom end of this engine was perfect..and the Flathead gods have Kicked my ass . Hard.
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Old 11-20-2009, 02:06 AM   #4
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Default Re: Think Im going to be sick. brand new flathead siezed.

More thoughts..It MUST be a main bearing. no way a rod bearing could lock a motor that hard after it started and ran so sweet.

ah fuck i feel really ill now.
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Old 11-20-2009, 02:09 AM   #5
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Default Re: Think Im going to be sick. brand new flathead siezed.

I have heard of a similar thing happen to a guy over here,hope it works out for you.
Nice looking Rod.
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Old 11-20-2009, 02:16 AM   #6
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Default Re: Think Im going to be sick. brand new flathead siezed.

Regardless of the number of precautions its usualy something simple like an oil gallery plug overlooked.Pull it back out and go over the basics.
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Old 11-20-2009, 02:20 AM   #7
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Default Re: Think Im going to be sick. brand new flathead siezed.

It probably wouldnt hurt to get away from it for a day or two.

Do you have a motorcycle....... If so, take a two day trip.

Just trying to help, I know I would be freaking out, throwing tools.

Get away from it for a while.
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Old 11-20-2009, 02:23 AM   #8
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Default Re: Think Im going to be sick. brand new flathead siezed.

PM kiwi mal ,he was the guy who had the same issues,,,,,, ,Hes a good guy who will help ya
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Old 11-20-2009, 02:28 AM   #9
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Default Re: Think Im going to be sick. brand new flathead siezed.

Yeh, I hope it aint an oversight..i doubt it, used to build porsche race motors for a living..the high oil pressure is the only sign something was amiss, maybe i shouldnt attribute it to a cheap gauge.
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Old 11-20-2009, 02:28 AM   #10
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Default Re: Think Im going to be sick. brand new flathead siezed.

Quote:
Originally Posted by lowsquire View Post
More thoughts..It MUST be a main bearing. no way a rod bearing could lock a motor that hard after it started and ran so sweet.

ah fuck i feel really ill now.

Not true. My buddy's hemi locked after a couple of days of hot rod glory. We put it up on a lift and pulled the oil pan. Three spun rod bearings, one bearing-half spun itself under the other and that was it, locked up solid. Mostly caused by aluminum shavings galling into the bearings. Three kinds of metal in the oil pan. He was pretty ill too but it all worked out okay.

Sorry man, maybe its something simple!! Hope it turns out for the best!!
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Old 11-20-2009, 02:58 AM   #11
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Default Re: Think Im going to be sick. brand new flathead siezed.

No wisdom here....just some empathy

It sucks to be on the verge and then contemplate another huge obstacle.

Go and have a "Gringo" breakfast at El Mirage and get some perspective on life. You probably need it.
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Old 11-20-2009, 03:03 AM   #12
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Default Re: Think Im going to be sick. brand new flathead siezed.

Oh man that sucks, I hope its an easy fix! Best of luck with it.
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Old 11-20-2009, 03:31 AM   #13
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Default Re: Think Im going to be sick. brand new flathead siezed.

Sorry to hear this lowsquire , youve built a nice little car too , sounds like the crank not gettin' oil somewhere , you can have high oil pressure but you only have to have one oil gallery blocked etc and instant lock up

anything to do with Y blocks n flatheads , ya gotta have lady luck on your side and ya gotta be wearin' the right coloured shirt

I always reckon ...its better to have high volume than high pressure

cheers Steve in Oz
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Old 11-20-2009, 04:08 AM   #14
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Default Re: Think Im going to be sick. brand new flathead siezed.

I agree about the 'GRINGO' breakfast at El Mirage Cafe. It works for me after a big "experience'. Helps you to focus on the 'real' issues. . . . . . and maybe remember what happened last night. . . . .
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Old 11-20-2009, 04:23 AM   #15
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Default Re: Think Im going to be sick. brand new flathead siezed.

Wow that's tough.
Just pull the motor. expect the worst, pull the sump first, if nothing obvious, pull the heads.
Question: if you put it in top gear, can you rotate it backwards? if it is something in the valvetrain, you should be able to turn it almost 2 turns.
Best just pull the motor and look for damage. Whatever it is can only be made worse by keeping on trying to turn it.
Keeping my fingers crossed for you.
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Old 11-20-2009, 04:35 AM   #16
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Default Re: Think Im going to be sick. brand new flathead siezed.

That's not good news at all Ben. Especially after all the bullshit you went through to get the work done on it in the first place. Can't help you with any ideas, other than pull the intake and sump and go from there.

Between you and Corey I'm having second thoughts on tearing mine down for a freshen up.....
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Old 11-20-2009, 04:39 AM   #17
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Default Re: Think Im going to be sick. brand new flathead siezed.

I have a friend that had the same problem a few years back after he rebuilt his flathead. The 4 bolts that hold the flywheel on were too long and they gauld the back of the block till the motor locked up. Good luck, I'm pullin for yah.
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Old 11-20-2009, 04:43 AM   #18
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Default Re: Think Im going to be sick. brand new flathead siezed.

Sure seems like it spun a rod bearing for what ever reason. Locking up is not good but the way it did it I doubt it's damaged to much. On a new motor any damage is bad but maybe the motor Gods will be kind on the flatty. Very sorry to hear of your situation.
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Old 11-20-2009, 04:53 AM   #19
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Default Re: Think Im going to be sick. brand new flathead siezed.

Find a calm friend to help you and take it slowly man . On a positive note , Grant dropped in to our show last week (Rumble pic's on ozrodder ) Your old RPU does'nt miss a beat ! Christ I don't think he gets out of it .... He said it makes a great shootin rig ....
Best of luck ...
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Old 11-20-2009, 04:55 AM   #20
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Default Re: Think Im going to be sick. brand new flathead siezed.

Fuck no after all the shit you went thru to get it done....shit !!

BEFORE you do ANYTHING ....pull the plugs and crank it...if you have a leak/pinhole in the bore or a leaking head gasket and there is water in the cylinfer, the engine will have hydrauliced into LOCk mode.

Pull the plugs and see if it'll crank dude.

The water will gush outta the bore if so and you'll have found the prob. Hope its that simple..

Ring you tomoz to see waht to story is.

Good luck.
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